Investigation of Laser Shock Processing

· Flight Dynamics Laboratory, Air Force Wright Aeronautical Laboratories, Air Force Systems Command, United States Air Force
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The objective of the program was to demonstrate that laser shock processing is a viable method of improving the fatigue and crack growth performance of mechanically fastened joints. It was shown that a decrease in crack growth rate can be achieved under specified conditions. These conditions involve compressive residual stress (induced by the process) which modify the crack shape and reduce the stress intensity factor. 2024-T3 aluminum alloy reacted better to the process than 7075-T6 aluminum. Results were better in thin (.125 inch) than thick (.250 inch) material. Initial design environmental and cost studies indicate that a laser shock processing system for use on a production line is feasible.

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